NACHI Vane Pump VDR-1B-2A3-22 — Advanced Hydraulic Solution for Precision Systems
The NACHI VDR-1B-2A3-22 is a high-performance variable displacement vane pump developed for hydraulic systems that demand precision, energy efficiency, and long-term reliability. As part of NACHI’s second-generation VDR Series, this model features refined hydraulic control, robust materials, and a compact structure that ensures stable performance across diverse industrial applications.
With its pressure-compensated control and low-noise design, the VDR-1B-2A3-22 delivers efficient hydraulic power suitable for machine tools, plastic injection molding, press machinery, and automation systems. Its ability to automatically regulate flow output according to system pressure allows for excellent energy savings while maintaining constant pressure and smooth fluid delivery.
1. Product Overview
The VDR-1B-2A3-22 is designed to meet the needs of modern hydraulic equipment requiring compact, reliable, and quiet pumps. It utilizes NACHI’s advanced pressure-compensated mechanism that automatically adjusts displacement based on the pressure in the hydraulic circuit.
This design reduces unnecessary energy consumption, minimizes oil heating, and ensures that the system operates at peak efficiency. The result is a pump that not only improves performance but also contributes to lower operational costs and longer equipment lifespan.
2. Technical Specifications
| Parameter |
Specification |
| Model |
VDR-1B-2A3-22 |
| Pump Type |
Variable displacement vane pump |
| Series |
VDR (Second Generation) |
| Control Type |
Pressure-compensated displacement control |
| Mounting Type |
Flange-mounted, horizontal orientation |
| Rotation Direction |
Clockwise (viewed from shaft end) |
| Displacement Range |
8–25 cm³/rev (variable) |
| Rated Pressure |
12 MPa (1740 psi) |
| Maximum Pressure |
14 MPa (2030 psi) |
| Flow Rate at 1800 rpm |
Approx. 22 L/min |
| Speed Range |
600–1800 rpm |
| Suction Pressure |
0.03 MPa abs (minimum) |
| Hydraulic Fluid |
Mineral oil-based (ISO VG32–68) |
| Viscosity Range |
20–400 mm²/s (cSt) |
| Operating Temperature |
0 °C to +60 °C |
| Noise Level |
≤ 60 dB(A) |
| Shaft Type |
Straight keyed shaft |
| Seal Material |
NBR (standard), Viton (optional) |
| Approx. Weight |
9.6 kg |
3. Construction and Design Features
Every component of the VDR-1B-2A3-22 is precisely engineered using NACHI’s proprietary manufacturing technologies. The result is a pump that delivers high efficiency, long service life, and reliable operation under demanding industrial conditions.
| Component |
Material / Description |
Function |
| Pump Body |
High-strength aluminum alloy (anodized finish) |
Provides structural rigidity and corrosion resistance while maintaining low weight |
| Cam Ring |
Hardened alloy steel |
Ensures consistent vane motion and pressure distribution |
| Rotor and Vanes |
Precision-ground tool steel |
Provides smooth rotation and high volumetric efficiency |
| Pressure Compensator |
Integrated control valve |
Automatically regulates output to maintain constant pressure |
| Shaft |
Heat-treated carbon steel |
Ensures torque transmission stability and mechanical durability |
| Bearings |
Dual ball bearings |
Minimize friction and vibration, extending service life |
| Seals |
NBR or Viton |
Prevent leakage and ensure high temperature and pressure tolerance |
This precision construction reduces mechanical vibration, ensures quiet operation, and enhances long-term reliability.
4. Performance Characteristics
| Parameter |
Value / Description |
| Displacement Control Range |
Variable between 8–25 cm³/rev |
| Rated Flow Output (at 1800 rpm) |
22 L/min |
| Pressure Stability |
±1% |
| Volumetric Efficiency |
92–94% |
| Mechanical Efficiency |
88–91% |
| Response Time |
< 100 milliseconds |
| Noise Level |
≤ 60 dB(A) |
| Temperature Rise (Continuous Duty) |
< 15 °C above ambient |
| Operational Life |
Exceeds 20,000 hours under standard use |
The optimized internal geometry of the pump minimizes fluid turbulence, resulting in stable output and excellent response speed even under rapid load changes.
5. Key Advantages
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Superior Energy Efficiency:
The variable displacement control reduces power consumption by automatically decreasing flow when demand is low, contributing to cost savings and eco-friendly operation.
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Precision Pressure Control:
The integrated compensator ensures stable output pressure, maintaining high accuracy for sensitive hydraulic systems.
-
Low Noise and Smooth Operation:
Balanced rotor design and reduced internal pulsation enable quiet and vibration-free performance.
-
Compact and Lightweight Design:
Its high-strength aluminum body reduces installation space requirements while maintaining high durability.
-
Long Service Life:
Wear-resistant components, precision bearings, and optimized lubrication ensure prolonged use with minimal maintenance.
-
Ease of Maintenance:
Modular construction allows for easy replacement of cartridges, seals, and bearings without complete disassembly.
-
Thermal Stability:
Efficient hydraulic design prevents excessive oil heating, maintaining reliable operation over long cycles.
6. Application Areas
The VDR-1B-2A3-22 is used in a variety of hydraulic systems that require energy-efficient, stable, and quiet hydraulic power.
| Industry |
Typical Applications |
| Machine Tools |
Hydraulic clamping, spindle feed systems, and tool changers |
| Plastic Injection Molding Machines |
Pressure and speed control for injection and clamping circuits |
| Press Machines |
Bending, stamping, and hydraulic forming |
| Industrial Automation |
Hydraulic actuation and motion control systems |
| Material Handling Systems |
Conveyor lifts and clamping mechanisms |
| Testing Equipment |
Precision hydraulic pressure generation and control |
| Textile and Paper Machinery |
Roller drives and tension adjustment systems |
This model is suitable for both new installations and upgrades where higher efficiency and reliability are required.
7. Operation and Installation Guidelines
| Parameter |
Recommendation |
| Mounting Orientation |
Horizontal installation preferred for proper lubrication |
| Fluid Type |
Clean mineral hydraulic oil, ISO VG32–68 |
| Filtration Requirement |
≤ 10 µm absolute filter recommended |
| System Pressure Adjustment |
Adjust compensator screw gradually; max 14 MPa |
| Start-Up Procedure |
Prime the pump fully to eliminate air pockets |
| Temperature Control |
Maintain oil temperature between 30 °C – 50 °C |
| Suction Line Design |
Use short, straight hoses to minimize suction losses |
| Maintenance Interval |
Inspect vanes, seals, and bearings every 4000–6000 operating hours |
Following proper installation and maintenance practices ensures stable performance and extended service life.
8. Maintenance and Spare Parts
To maintain high performance and reliability, NACHI provides easy-to-install service kits and replacement parts for the VDR-1B-2A3-22.
| Component |
Part Number / Description |
| Vane Cartridge Assembly |
VDR1B-2A3-22-CART |
| Seal Kit (Standard NBR) |
VDR1B-SK-NBR |
| Seal Kit (High Temperature Viton) |
VDR1B-SK-VIT |
| Bearing Set |
VDR1B-BS |
| Pressure Compensator Unit |
VDR1B-PC-A3 |
| Complete Overhaul Kit |
VDR1B-2A3-22-SET |
Using genuine NACHI parts guarantees compatibility, preserves efficiency, and prevents premature wear.
9. Comparison with Fixed-Displacement Pumps
| Feature |
VDR-1B-2A3-22 (Variable Pump) |
Fixed-Displacement Pump |
| Energy Consumption |
Adjusts flow automatically based on demand |
Constant energy draw regardless of load |
| Pressure Regulation |
Built-in automatic compensator |
Requires external valves |
| Noise Level |
≤ 60 dB(A) |
70–75 dB(A) typical |
| Heat Generation |
Low, due to reduced flow at high pressure |
High, from continuous flow |
| Maintenance |
Modular and straightforward |
More complex system setup |
| Efficiency |
High (up to 94%) |
Moderate (around 85%) |
The VDR-1B-2A3-22 outperforms conventional pumps by offering higher energy efficiency, lower noise, and simpler maintenance.
10. Conclusion
The NACHI VDR-1B-2A3-22 exemplifies engineering excellence in variable displacement vane pump technology. It delivers quiet, efficient, and precise hydraulic performance, making it ideal for advanced industrial systems where accuracy and energy savings are essential.
Key Highlights:
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Pressure-compensated automatic flow control
-
High volumetric and mechanical efficiency
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Low noise, compact, and lightweight design
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Long lifespan and easy maintenance
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Stable and reliable performance under continuous operation
Combining NACHI’s expertise in fluid control technology with superior mechanical craftsmanship, the VDR-1B-2A3-22 is a trusted solution for industries seeking high-efficiency, long-lasting hydraulic power that meets the demands of modern manufacturing and automation systems.