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NACHI VDR-1B-2A3-22 High-Performance Variable Displacement Vane Pump for Industrial Hydraulic Systems

Product Details

Place of Origin: Japan

Brand Name: Nachi

Certification: CE UL cURus E360421

Model Number: VDR-1B-2A3-22

Payment & Shipping Terms

Minimum Order Quantity: 1 piece

Price: USD 300-500 piece

Packaging Details: Carton packaging

Delivery Time: 3-7 working days

Payment Terms: D/A, D/P, T/T, Western Union

Supply Ability: 10 piece 5 days

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Specifications
Highlight:
Condition:
New
Type:
Vane Pump
Shipping Terms:
DHL, FedEx, UPS‌, TNT
Warranty:
1 Year
Condition:
New
Type:
Vane Pump
Shipping Terms:
DHL, FedEx, UPS‌, TNT
Warranty:
1 Year
Description
NACHI VDR-1B-2A3-22 High-Performance Variable Displacement Vane Pump for Industrial Hydraulic Systems

NACHI Vane Pump VDR-1B-2A3-22 — Advanced Hydraulic Solution for Precision Systems

The NACHI VDR-1B-2A3-22 is a high-performance variable displacement vane pump developed for hydraulic systems that demand precision, energy efficiency, and long-term reliability. As part of NACHI’s second-generation VDR Series, this model features refined hydraulic control, robust materials, and a compact structure that ensures stable performance across diverse industrial applications.

With its pressure-compensated control and low-noise design, the VDR-1B-2A3-22 delivers efficient hydraulic power suitable for machine tools, plastic injection molding, press machinery, and automation systems. Its ability to automatically regulate flow output according to system pressure allows for excellent energy savings while maintaining constant pressure and smooth fluid delivery.


1. Product Overview

The VDR-1B-2A3-22 is designed to meet the needs of modern hydraulic equipment requiring compact, reliable, and quiet pumps. It utilizes NACHI’s advanced pressure-compensated mechanism that automatically adjusts displacement based on the pressure in the hydraulic circuit.

This design reduces unnecessary energy consumption, minimizes oil heating, and ensures that the system operates at peak efficiency. The result is a pump that not only improves performance but also contributes to lower operational costs and longer equipment lifespan.


2. Technical Specifications

Parameter Specification
Model VDR-1B-2A3-22
Pump Type Variable displacement vane pump
Series VDR (Second Generation)
Control Type Pressure-compensated displacement control
Mounting Type Flange-mounted, horizontal orientation
Rotation Direction Clockwise (viewed from shaft end)
Displacement Range 8–25 cm³/rev (variable)
Rated Pressure 12 MPa (1740 psi)
Maximum Pressure 14 MPa (2030 psi)
Flow Rate at 1800 rpm Approx. 22 L/min
Speed Range 600–1800 rpm
Suction Pressure 0.03 MPa abs (minimum)
Hydraulic Fluid Mineral oil-based (ISO VG32–68)
Viscosity Range 20–400 mm²/s (cSt)
Operating Temperature 0 °C to +60 °C
Noise Level ≤ 60 dB(A)
Shaft Type Straight keyed shaft
Seal Material NBR (standard), Viton (optional)
Approx. Weight 9.6 kg

3. Construction and Design Features

Every component of the VDR-1B-2A3-22 is precisely engineered using NACHI’s proprietary manufacturing technologies. The result is a pump that delivers high efficiency, long service life, and reliable operation under demanding industrial conditions.

Component Material / Description Function
Pump Body High-strength aluminum alloy (anodized finish) Provides structural rigidity and corrosion resistance while maintaining low weight
Cam Ring Hardened alloy steel Ensures consistent vane motion and pressure distribution
Rotor and Vanes Precision-ground tool steel Provides smooth rotation and high volumetric efficiency
Pressure Compensator Integrated control valve Automatically regulates output to maintain constant pressure
Shaft Heat-treated carbon steel Ensures torque transmission stability and mechanical durability
Bearings Dual ball bearings Minimize friction and vibration, extending service life
Seals NBR or Viton Prevent leakage and ensure high temperature and pressure tolerance

This precision construction reduces mechanical vibration, ensures quiet operation, and enhances long-term reliability.


4. Performance Characteristics

Parameter Value / Description
Displacement Control Range Variable between 8–25 cm³/rev
Rated Flow Output (at 1800 rpm) 22 L/min
Pressure Stability ±1%
Volumetric Efficiency 92–94%
Mechanical Efficiency 88–91%
Response Time < 100 milliseconds
Noise Level ≤ 60 dB(A)
Temperature Rise (Continuous Duty) < 15 °C above ambient
Operational Life Exceeds 20,000 hours under standard use

The optimized internal geometry of the pump minimizes fluid turbulence, resulting in stable output and excellent response speed even under rapid load changes.


5. Key Advantages

  1. Superior Energy Efficiency:
    The variable displacement control reduces power consumption by automatically decreasing flow when demand is low, contributing to cost savings and eco-friendly operation.

  2. Precision Pressure Control:
    The integrated compensator ensures stable output pressure, maintaining high accuracy for sensitive hydraulic systems.

  3. Low Noise and Smooth Operation:
    Balanced rotor design and reduced internal pulsation enable quiet and vibration-free performance.

  4. Compact and Lightweight Design:
    Its high-strength aluminum body reduces installation space requirements while maintaining high durability.

  5. Long Service Life:
    Wear-resistant components, precision bearings, and optimized lubrication ensure prolonged use with minimal maintenance.

  6. Ease of Maintenance:
    Modular construction allows for easy replacement of cartridges, seals, and bearings without complete disassembly.

  7. Thermal Stability:
    Efficient hydraulic design prevents excessive oil heating, maintaining reliable operation over long cycles.


6. Application Areas

The VDR-1B-2A3-22 is used in a variety of hydraulic systems that require energy-efficient, stable, and quiet hydraulic power.

Industry Typical Applications
Machine Tools Hydraulic clamping, spindle feed systems, and tool changers
Plastic Injection Molding Machines Pressure and speed control for injection and clamping circuits
Press Machines Bending, stamping, and hydraulic forming
Industrial Automation Hydraulic actuation and motion control systems
Material Handling Systems Conveyor lifts and clamping mechanisms
Testing Equipment Precision hydraulic pressure generation and control
Textile and Paper Machinery Roller drives and tension adjustment systems

This model is suitable for both new installations and upgrades where higher efficiency and reliability are required.


7. Operation and Installation Guidelines

Parameter Recommendation
Mounting Orientation Horizontal installation preferred for proper lubrication
Fluid Type Clean mineral hydraulic oil, ISO VG32–68
Filtration Requirement ≤ 10 µm absolute filter recommended
System Pressure Adjustment Adjust compensator screw gradually; max 14 MPa
Start-Up Procedure Prime the pump fully to eliminate air pockets
Temperature Control Maintain oil temperature between 30 °C – 50 °C
Suction Line Design Use short, straight hoses to minimize suction losses
Maintenance Interval Inspect vanes, seals, and bearings every 4000–6000 operating hours

Following proper installation and maintenance practices ensures stable performance and extended service life.


8. Maintenance and Spare Parts

To maintain high performance and reliability, NACHI provides easy-to-install service kits and replacement parts for the VDR-1B-2A3-22.

Component Part Number / Description
Vane Cartridge Assembly VDR1B-2A3-22-CART
Seal Kit (Standard NBR) VDR1B-SK-NBR
Seal Kit (High Temperature Viton) VDR1B-SK-VIT
Bearing Set VDR1B-BS
Pressure Compensator Unit VDR1B-PC-A3
Complete Overhaul Kit VDR1B-2A3-22-SET

Using genuine NACHI parts guarantees compatibility, preserves efficiency, and prevents premature wear.


9. Comparison with Fixed-Displacement Pumps

Feature VDR-1B-2A3-22 (Variable Pump) Fixed-Displacement Pump
Energy Consumption Adjusts flow automatically based on demand Constant energy draw regardless of load
Pressure Regulation Built-in automatic compensator Requires external valves
Noise Level ≤ 60 dB(A) 70–75 dB(A) typical
Heat Generation Low, due to reduced flow at high pressure High, from continuous flow
Maintenance Modular and straightforward More complex system setup
Efficiency High (up to 94%) Moderate (around 85%)

The VDR-1B-2A3-22 outperforms conventional pumps by offering higher energy efficiency, lower noise, and simpler maintenance.


10. Conclusion

The NACHI VDR-1B-2A3-22 exemplifies engineering excellence in variable displacement vane pump technology. It delivers quiet, efficient, and precise hydraulic performance, making it ideal for advanced industrial systems where accuracy and energy savings are essential.

Key Highlights:

  • Pressure-compensated automatic flow control

  • High volumetric and mechanical efficiency

  • Low noise, compact, and lightweight design

  • Long lifespan and easy maintenance

  • Stable and reliable performance under continuous operation

Combining NACHI’s expertise in fluid control technology with superior mechanical craftsmanship, the VDR-1B-2A3-22 is a trusted solution for industries seeking high-efficiency, long-lasting hydraulic power that meets the demands of modern manufacturing and automation systems.

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