Product Overview and Technical Excellence
Fuji Electric introduces the GYS401D5-HB2-Z17 AC Servo Motor, a sophisticated motion control solution engineered to deliver exceptional performance in demanding industrial automation applications. This advanced servo motor represents the culmination of Fuji Electric's extensive expertise in precision motion control, combining robust construction with intelligent features to meet the rigorous requirements of modern manufacturing environments. The GYS401D5-HB2-Z17 is specifically designed for applications requiring high torque density, precise positioning, and reliable operation under challenging conditions.
The model designation "GYS401D5-HB2-Z17" follows Fuji Electric's comprehensive classification system, where "GYS" identifies the high-performance servo series, "401" specifies the 400W power rating, "D5" indicates advanced dynamic performance characteristics, "HB2" denotes specific feedback and brake configurations, and "Z17" represents specialized customization options including enhanced environmental protection and communication capabilities. This motor exemplifies Fuji Electric's commitment to delivering customized solutions that address specific application requirements while maintaining the highest standards of quality and performance.
Comprehensive Technical Specifications
Advanced Technological Features
High-Performance Feedback System
The GYS401D5-HB2-Z17 incorporates a sophisticated 23-bit multi-turn absolute encoder system that delivers exceptional positional accuracy and reliability. This advanced feedback mechanism provides high-resolution position detection with battery-free multi-turn capability, eliminating the need for homing procedures after power cycles and significantly enhancing operational efficiency. The encoder system features enhanced noise immunity and robust signal transmission, ensuring reliable operation in electrically noisy industrial environments. The absolute positioning capability maintains position data through power cycles, reducing machine setup time and improving overall productivity in automated systems.
Integrated Safety Brake System
This servo motor features an advanced electromagnetic holding brake system designed specifically for safety-critical applications. The brake provides reliable load holding in vertical applications and ensures safe operation during power loss or emergency stop conditions. With a holding torque of 2.5 N·m, the brake system offers secure positioning for suspended loads and prevents unintended movement. The quick release time of less than 50 milliseconds ensures minimal impact on cycle times while maintaining the highest safety standards. The brake system is designed for long service life and consistent performance, with optimized engagement characteristics that minimize wear and maintenance requirements.
Enhanced Thermal Management
The GYS401D5-HB2-Z17 incorporates an advanced thermal management system that ensures stable performance under continuous high-load conditions. The Class F insulation system provides substantial thermal margin, allowing the motor to handle temporary overload conditions without performance degradation. The motor features optimized cooling fins and thermal paths that efficiently transfer heat from the windings to the motor housing. Integrated thermal sensors provide real-time temperature monitoring, enabling proactive thermal management through the servo drive system. This comprehensive thermal design ensures consistent performance and extended service life even in demanding operating conditions.
Application Excellence and Industrial Implementation
Industrial Robotics and Automation
The GYS401D5-HB2-Z17 demonstrates exceptional performance in industrial robotics applications, particularly in articulated robots, Cartesian systems, and automated handling equipment. The motor's high torque density and compact design make it ideal for joint actuators and positioning mechanisms where space constraints and performance requirements are critical. The integrated brake system ensures safe operation in vertical axes, while the high-resolution feedback enables precise positioning and smooth motion trajectories. The motor's robust construction and environmental protection make it suitable for challenging industrial environments, including those with exposure to dust, moisture, and temperature variations.
Material Handling Systems
In material handling applications such as conveyor systems, sorting equipment, and automated storage and retrieval systems (AS/RS), the GYS401D5-HB2-Z17 delivers reliable performance and precise control. The motor's high dynamic response enables rapid acceleration and deceleration, while the smooth operation minimizes vibration and wear on mechanical components. The absolute encoder system ensures accurate positioning without the need for homing sequences, improving system throughput and operational efficiency. The motor's compatibility with various communication protocols facilitates seamless integration into complex material handling systems.
Specialized Industrial Applications
This servo motor excels in specialized applications including packaging machinery, textile equipment, and printing systems where precise motion control and reliability are essential. The motor's excellent speed regulation and torque stability ensure consistent performance in processes requiring precise tension control or synchronized motion. The IP67 protection rating makes it suitable for applications requiring washdown capability or operation in environments with exposure to liquids. The motor's vibration-damping characteristics contribute to improved product quality and reduced mechanical wear in precision applications.
System Integration and Control Performance
Advanced Control Capabilities
The GYS401D5-HB2-Z17 features enhanced control characteristics that enable precise motion control across a wide speed range. The motor's optimized electromagnetic design minimizes torque ripple and cogging, ensuring smooth operation even at low speeds. Advanced control algorithms compatible with Fuji Electric's servo drives provide adaptive vibration suppression and resonance control, enhancing system stability and reducing settling times. The motor's high response characteristics enable precise following performance in applications requiring accurate trajectory tracking and synchronization.
Network Connectivity and Communication
This servo motor supports advanced network connectivity options including EtherCAT, PROFINET, and MEI-CAT interfaces, enabling seamless integration into modern industrial automation systems. The enhanced communication capabilities facilitate real-time data exchange and remote monitoring, supporting Industry 4.0 implementation and smart factory concepts. The motor's compatibility with various fieldbus systems allows flexible system configuration and simplified wiring, reducing installation time and complexity. The integrated safety functions support Safe Torque Off (STO) and other safety features, ensuring compliance with international safety standards.
Installation and Maintenance Features
The GYS401D5-HB2-Z17 is designed for easy installation and minimal maintenance requirements. The motor features standardized mounting dimensions and connector configurations that simplify mechanical integration. The sealed construction and protected connectors ensure reliable operation in challenging environments, while the accessible brake and feedback systems facilitate maintenance and service procedures. The motor's design incorporates condition monitoring capabilities that enable predictive maintenance, reducing unplanned downtime and optimizing service intervals.
Operational Advantages and Performance Benefits
Energy Efficiency and Operational Economy
The GYS401D5-HB2-Z17 incorporates advanced energy-efficient technologies that minimize power consumption while maintaining high performance levels. The optimized electromagnetic design reduces iron and copper losses, while the efficient cooling system minimizes ventilation requirements. These features contribute to significant energy savings, particularly in applications with frequent acceleration-deceleration cycles. The motor's high power factor and efficient operation reduce the overall energy consumption of automated systems, supporting sustainability initiatives and reducing operational costs.
Reliability and Durability
Engineered for industrial durability, the GYS401D5-HB2-Z17 demonstrates exceptional reliability in demanding operating environments. The motor's robust construction incorporates high-quality materials and advanced manufacturing techniques that ensure consistent performance over extended operational periods. The sealed bearings and protected feedback systems maintain accuracy and performance even in challenging conditions. The motor's design includes comprehensive protection against overload conditions, voltage variations, and environmental factors, ensuring reliable operation in diverse industrial applications.
Performance Optimization
The GYS401D5-HB2-Z17 delivers optimized performance characteristics that enhance overall system capability. The motor's high torque-to-inertia ratio enables rapid acceleration and precise positioning, while the smooth operation minimizes mechanical stress and vibration. The advanced feedback system ensures accurate position control, and the integrated brake system provides reliable safety functionality. The motor's compatibility with advanced control features enables fine-tuning of performance characteristics to match specific application requirements, ensuring optimal performance in diverse operating scenarios.
Technical Superiority and Market Positioning
The Fuji Electric GYS401D5-HB2-Z17 AC Servo Motor represents a significant advancement in servo motor technology, offering performance characteristics that meet and exceed the requirements of modern industrial automation. Its combination of high precision, reliable operation, and advanced features makes it an ideal solution for applications demanding the highest levels of performance and reliability. The motor's customized features and robust construction address the specific needs of challenging industrial applications, while maintaining the quality and performance standards associated with the Fuji Electric brand.
The GYS401D5-HB2-Z17's technological advantages include its high-resolution absolute encoder, integrated safety brake system, and advanced thermal management capabilities. These features, combined with Fuji Electric's expertise in motion control, deliver performance levels that make this servo motor an excellent choice for demanding industrial applications where precision, reliability, and safety are paramount.
Conclusion: Advanced Motion Control for Demanding Applications
The Fuji Electric GYS401D5-HB2-Z17 AC Servo Motor establishes new standards for performance and reliability in industrial motion control. Through its advanced design, sophisticated features, and robust construction, this motor delivers the exceptional performance required by today's most demanding industrial applications. The integration of high-resolution feedback, integrated safety braking, and advanced control capabilities ensures optimal performance in diverse operating conditions.
By selecting the GYS401D5-HB2-Z17, engineers and system integrators gain access to a motion control solution that combines precision, reliability, and advanced features in a compact and efficient package. This motor exemplifies Fuji Electric's commitment to technological innovation and quality excellence, providing industrial users with a solution that enhances machine performance, improves operational safety, and reduces total cost of ownership.
The GYS401D5-HB2-Z17 continues Fuji Electric's tradition of excellence in motion control technology, offering a sophisticated solution that addresses the evolving needs of modern industrial automation while maintaining the reliability and performance standards that have made Fuji Electric a trusted partner in industrial automation worldwide.
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