Rockwell Automation 2198-D032-ERS3 High-Performance AC Servo Drive for Industrial Automation and Digital Transformation

Rockwell Automation Drive 2198-D032-ERS3

Rockwell Automation, a global leader in industrial automation and digital transformation, offers a comprehensive suite of servo drives designed to meet the rigorous demands of modern manufacturing environments. Among these, the 2198-D032-ERS3 stands out as a high-performance drive tailored for applications requiring robust motion control and enhanced safety features. This introduction delves into the characteristics, advantages, and application scenarios of the 2198-D032-ERS3 drive, accompanied by a comparative table highlighting its differences and advantages within the same product series.

1. Product Overview

The 2198-D032-ERS3 is part of Rockwell Automation's Kinetix® 5700 series of servo drives, renowned for their integration with EtherNet/IP networks, offering seamless connectivity and advanced control capabilities. Specifically designed for high-power applications, the 2198-D032-ERS3 supports both 240V AC and 480V AC input voltages, delivering a continuous output power of 2 x 4.5 kW (at 240V) or 2 x 8.9 kW (at 480V), making it suitable for large-scale, high-performance machinery.

2. Key Features

• High Power Output: With a peak output current of 2 x 88 A (short-term), the 2198-D032-ERS3 provides the necessary torque and speed for demanding applications.

• Integrated Safety: Incorporating Safe Torque-Off (STO) functionality, certified to SIL3 PLe, the drive ensures safety without the need for separate wiring, reducing installation complexity and costs.

• Tuning-less Commissioning: Utilizing Load Observer real-time tuning technology, the drive automatically adjusts to varying load conditions, minimizing the need for manual tuning and significantly reducing commissioning time.

• Wide Feedback Support: Supports a variety of feedback types, including single cable technology, enhancing system flexibility and reducing wiring.

• Energy Efficiency: CIP Energy support allows for monitoring of energy consumption, while regenerative capabilities enable the drive to return excess energy to the power grid, contributing to energy savings.

• Robust Networking: Dual Ethernet ports facilitate flexible network topologies, ensuring reliable communication and data exchange within the control system.

3. Advantages

• Reduced Downtime: The integrated safety features and tuning-less commissioning significantly reduce setup and maintenance time, leading to less downtime and increased productivity.

• Cost Savings: By minimizing wiring requirements and leveraging energy-efficient features, the 2198-D032-ERS3 helps lower both installation and operational costs.

• Enhanced Safety: SIL3 PLe certified STO functionality provides a high level of safety assurance, protecting both personnel and equipment.

• Scalability and Flexibility: As part of the Kinetix® 5700 series, the drive offers seamless integration with other Rockwell Automation products, enabling easy system scaling and adaptation to changing production needs.

4. Application Scenarios

The 2198-D032-ERS3 drive is ideally suited for a wide range of industrial applications, including:

• Heavy Machinery: Such as presses, injection molding machines, and metal forming equipment, where high torque and precise control are essential.

• Material Handling: In conveyors, robots, and automated guided vehicles (AGVs), where reliable and efficient motion control is critical.

• Packaging and Processing: In cartoning, pouching, and case packing machines, where speed, accuracy, and safety are paramount.

• Automotive Manufacturing: For tire building, engine assembly, and body shop applications, where high-performance servo drives are indispensable.

5. Comparative Table: Kinetix® 5700 Series Drives

Conclusion

The Rockwell Automation 2198-D032-ERS3 servo drive stands as a testament to the company's commitment to innovation and excellence in industrial automation. With its high power output, integrated safety features, tuning-less commissioning, and energy efficiency, the drive offers a compelling solution for a wide range of demanding industrial applications. When compared to other models in the Kinetix® 5700 series, the 2198-D032-ERS3's superior power capabilities make it the preferred choice for heavy machinery and high-performance applications. By choosing the 2198-D032-ERS3, manufacturers can expect increased productivity, reduced downtime, and significant cost savings over the product's lifecycle.