Allen-Bradley 2198-P031 Power Supply Module for Kinetix 5700 Servo Drive System Regenerative Capability for Energy Savings

Allen-Bradley Kinetix® 5700 Servo Drive System Power Module: 2198-P070
 

1. Overview
The Allen-Bradley Kinetix® 5700 servo drive system, a cornerstone of Rockwell Automation’s motion control portfolio, is renowned for its scalability, precision, and industrial robustness. At the heart of this system lies the 2198-P070 Power Module, a critical component designed to deliver reliable, high-performance power conversion for servo applications. Engineered to meet the demands of modern industrial automation, the 2198-P070 combines advanced power electronics with intuitive integration capabilities, making it ideal for OEMs, machine builders, and end-users seeking efficiency and reliability.

2. Key Features

• High Power Density
  The 2198-P070 provides a continuous output power of 70 kVA (480V AC input) with a peak capacity of 105 kVA, enabling it to drive multiple servo axes or high-power motors efficiently. Its compact design optimizes cabinet space while delivering robust performance.

• Wide Input Voltage Range
  Accepting 380–500V AC three-phase input, the module adapts to global voltage standards, reducing the need for additional transformers and simplifying installation in diverse industrial environments.

• Regenerative Energy Management
  Equipped with built-in regenerative capabilities, the 2198-P070 feeds excess energy back into the grid or plant-wide DC bus during deceleration, lowering energy consumption and operational costs.

• Integrated Safety & Compliance
  The module supports Safe Torque-Off (STO) functionality certified to SIL 3/PLe, eliminating the need for external safety relays and reducing wiring complexity. It also complies with global standards such as UL, CE, and IEC, ensuring safety and regulatory adherence.

• Dual Ethernet Connectivity
  Featuring dual EtherNet/IP ports, the 2198-P070 supports linear and Device Level Ring (DLR) topologies, enabling seamless communication with Rockwell Automation’s Logix controllers and Studio 5000® software for streamlined configuration and diagnostics.

• Advanced Diagnostics & Monitoring
  Real-time diagnostics and predictive maintenance features, including temperature monitoring, voltage/current sensing, and fault logging, minimize downtime by enabling proactive maintenance.

3. Technical Specifications

The following table summarizes the core technical parameters of the 2198-P070 Power Module:

4. Functional Capabilities

• Power Conversion & Distribution
  The 2198-P070 converts AC input to DC power for distribution to Kinetix 5700 servo drives, ensuring stable voltage and current supply even under fluctuating load conditions. Its regenerative capability enhances energy efficiency by recycling braking energy.

• Seamless Integration with Kinetix Ecosystem
  Designed to work synergistically with Kinetix 5700 servo drives and Logix controllers, the power module simplifies system architecture. Users can configure, monitor, and troubleshoot the entire motion system via Studio 5000®, reducing engineering time.

• Redundancy & Reliability
  For mission-critical applications, the 2198-P070 supports redundant power configurations to ensure uninterrupted operation. Its robust design and thermal management features extend component lifespan in harsh industrial settings.

• Flexible Mounting Options
  The module can be mounted in standard 19-inch racks or standalone cabinets, accommodating diverse installation requirements. Its modular architecture allows easy expansion as system demands grow.

5. Application Scenarios

The 2198-P070 Power Module excels in high-power, high-precision motion control applications across industries, including:

• Automotive Manufacturing
  In robotic welding, assembly lines, and press automation, where synchronized multi-axis motion and high torque are critical. The regenerative capability reduces energy costs in cyclic braking applications.

• Material Handling & Logistics
  For conveyors, sortation systems, and AGVs, the power module ensures reliable operation under heavy loads while minimizing energy waste.

• Packaging & Food Processing
  In high-speed packaging machines and filling lines, the 2198-P070’s precision and stability support 24/7 production with minimal downtime.

• Metal Forming & Fabrication
  In CNC machines, stamping presses, and laser cutters, the module’s high power density and safety features enable safe, efficient operation in demanding environments.

• Renewable Energy
  In wind turbine pitch control systems, the regenerative function helps manage variable loads while optimizing energy output.

6. Advantages Over Competitors

• Energy Efficiency
  The 2198-P070’s regenerative capability and high-efficiency power conversion (up to 98%) reduce operating costs and environmental impact compared to non-regenerative alternatives.

• Reduced System Complexity
  Integrated safety, diagnostics, and communication eliminate the need for additional components, lowering installation and maintenance costs.

• Scalability
  The module’s modular design allows easy scaling from single-axis to multi-axis systems, protecting long-term investments.

• Global Support & Compatibility
  Backed by Rockwell Automation’s extensive service network and compatibility with the Logix platform, users benefit from seamless technical support and software integration.

7. Conclusion

The Allen-Bradley Kinetix 5700 2198-P070 Power Module is a testament to Rockwell Automation’s commitment to innovation in industrial motion control. Its combination of high power density, regenerative energy management, and integrated safety makes it a standout choice for applications demanding reliability, efficiency, and precision. Whether in automotive, material handling, packaging, or renewable energy, the 2198-P070 empowers users to achieve higher productivity, lower energy consumption, and reduced lifecycle costs. By leveraging this advanced power module, manufacturers can future-proof their operations and stay competitive in an evolving industrial landscape.