B&R ACOPOSmicro Inverter Module 80VD100PD.C088-01 for Industrial Motion Control

B&R ACOPOSmicro Inverter Module 80VD100PD.C088-01: Elevating Precision and Efficiency in Compact Motion Control

The B&R ACOPOSmicro inverter module 80VD100PD.C088-01 represents a pinnacle of versatility in the ACOPOSmicro series, combining compact design with advanced SinCos encoder feedback to deliver precise motion control for a wide range of industrial applications. Designed for dual-axis servo control, this module excels in scenarios demanding high accuracy, environmental resilience, and seamless integration. This document explores its technical capabilities, real-world applications, and the broader advantages of the ACOPOSmicro series.

Technical Specifications Overview

Application-Centric Performance

1. High-Precision CNC Machining

The 80VD100PD.C088-01’s SinCos encoder feedback (16-bit resolution) enables sub-micron accuracy in CNC routers and lathes. Applications include:

• Aerospace Components: Machining titanium parts with 0.0005" tolerance.
• Medical Device Manufacturing: Engraving serial numbers on surgical instruments.

2. Renewable Energy Systems

The module’s 24-64 VDC ±25% power supply and -25°C to +60°C operating range make it ideal for:

• Solar Tracking Systems: Adjusting photovoltaic panels in desert environments.
• Wind Turbine Pitch Control: Optimizing blade angles in offshore installations.

3. Packaging Automation

Dual-axis control and 16 A peak current capacity suit high-speed applications:

• Blister Packaging: Sealing tablets at 120 packs/minute.
• Flow Wrapping: Synchronizing film feed and cutting cycles.

4. Robotics

Compact size and POWERLINK integration benefit collaborative robots (cobots):

• Pick-and-Place Arms: Handling delicate electronics with 0.1 mm repeatability.
• Delta Robots: Sorting packages at 200 movements/minute.

ACOPOSmicro Series Advantages

1. Unified Ecosystem

All ACOPOSmicro modules share:

• Automation Studio Integration: Seamless programming across servo, stepper, and inverter drives.
• X2X/POWERLINK Compatibility: Deterministic communication with B&R controllers.

2. Scalability

From cost-effective C088-01 to high-current variants:

• C022-01: Resolver feedback for dusty environments.
• C033-01: SinCos encoders for semiconductor fabrication.

3. Space Efficiency

The 70 mm-wide design reduces panel space by 30% compared to standalone drives, enabling multi-axis configurations in confined areas.

4. Diagnostic Depth

Built-in temperature monitoring and short-circuit protection minimize downtime, while POWERLINK diagnostics provide real-time health data.

Why Choose 80VD100PD.C088-01?

1. Cost-Effective Precision

Balances SinCos encoder accuracy (16-bit resolution) with a compact footprint, offering a mid-tier solution between resolvers and high-end encoders.

2. Voltage Flexibility

The 24-64 VDC range supports battery-powered AGVs and unstable grid environments, reducing the need for external regulators.

3. Thermal Robustness

Operates at -25°C, making it suitable for cold storage conveyors or Arctic wind farms.

4. Ease of Integration

Pre-configured firmware templates in Automation Studio accelerate deployment for standard applications like printing presses.

Implementation Considerations

• Terminal Blocks: Order separately (Part No.: 80VD100PD-TB01) to ensure IP20 compliance.
• Firmware: Requires B&R Automation Runtime v4.8+ for SinCos encoder support.
• Cooling: Passive cooling suffices up to 45°C; active cooling recommended beyond.

Conclusion

The B&R ACOPOSmicro 80VD100PD.C088-01 bridges the gap between precision and practicality, offering SinCos encoder accuracy in a compact, environmentally resilient package. Its integration into the ACOPOSmicro series provides manufacturers with a scalable, unified platform for diverse motion control challenges. Whether deployed in CNC systems, renewable energy infrastructure, or high-speed packaging lines, this module exemplifies B&R’s commitment to innovation and reliability.