Cognex IS7402-C11 Industrial Camera

Overview

The Cognex IS7402-C11 is a high-performance industrial smart camera from the Cognex In-Sight 7000 series, designed to bring speed, flexibility, and reliability to machine vision applications across a wide range of industries. With its robust build quality, integrated processing, and powerful vision tools, this model provides manufacturers with the capability to ensure quality assurance, traceability, and efficiency at every stage of production.

The IS7402-C11 offers a unique combination of high-speed image acquisition, advanced image processing, and flexible integration options, making it ideal for applications such as defect detection, code reading, part inspection, measurement, and assembly verification. Unlike traditional cameras that require external controllers, this Cognex smart camera integrates image capture, analysis, and decision-making in one compact device—reducing system complexity and cost.

As with the entire Cognex In-Sight product family, the IS7402-C11 is equipped with the industry-leading In-Sight Explorer software and the EasyBuilder interface, enabling both novice and experienced users to deploy powerful vision solutions with ease.

Key Features

1. Powerful Image Processing

The IS7402-C11 delivers high-speed image capture and analysis, designed to keep up with demanding production line speeds. With its integrated processing unit, the camera can perform real-time inspections without external computing hardware.

2. Versatile Vision Tools

• Built-in support for pattern recognition, OCR, measurement, defect detection, and code reading.

• Compatible with 1D and 2D barcode verification as well as optical character recognition (OCR) for text-based inspection.

• The Cognex PatMax Redline algorithm ensures accurate part location even under challenging lighting and orientation conditions.

3. Flexible Integration

• Multiple networking options: Ethernet, digital I/O, and industrial communication protocols.

• Seamless integration with PLCs, HMIs, and factory automation systems.

• Support for Gigabit Ethernet allows high-speed communication with minimal latency.

4. Rugged and Reliable

• Industrial-grade housing designed for harsh environments.

• Protection against dust, vibrations, and temperature variations ensures long operational life.

• Compact design enables installation in space-constrained environments without compromising performance.

5. Ease of Use

• The EasyBuilder interface simplifies vision application setup, guiding users step-by-step through configuration.

• No advanced programming knowledge is required, reducing deployment time and training needs.

• More advanced users can access the spreadsheet view for deeper customization.

Technical Specifications (Cognex IS7402-C11)

Applications

The Cognex IS7402-C11 is versatile and designed for a wide range of machine vision tasks:

1. Automotive Industry

   • Inspection of automotive parts for surface defects.

   • Reading engraved or laser-marked barcodes for part traceability.

   • Verification of correct assembly on production lines.

2. Electronics Manufacturing

   • PCB inspection, including solder joint analysis.

   • Component orientation checks.

   • Reading DataMatrix codes on very small surfaces.

3. Pharmaceutical and Medical Devices

   • Verification of blister packs and vial labels.

   • Ensuring packaging compliance with serialization standards.

   • Checking for missing or damaged parts in kits.

4. Food and Beverage

   • Packaging inspection to detect mislabels or faulty seals.

   • Date and lot code verification using OCR.

   • High-speed reading of barcodes on moving cartons.

5. Logistics and Warehousing

   • Real-time label reading for package sorting.

   • DPM code scanning for reusable containers.

   • Automated quality checks in distribution centers.

Why Choose the IS7402-C11?

1. Integrated Intelligence

Unlike standard cameras that require external PCs, the IS7402-C11 provides on-board processing, reducing overall system cost and simplifying setup.

2. Unmatched Accuracy

With Cognex’s PatMax Redline and advanced OCR tools, the camera achieves near-perfect accuracy in object location and code reading, even under poor conditions.

3. Adaptability

The C-mount lens system allows users to select optics suited to their specific application—whether wide-area coverage or microscopic detail inspection.

4. Industrial Durability

IP67-rated design ensures reliable operation in harsh conditions, making it suitable for industries like automotive and heavy manufacturing.

5. Ease of Deployment

The EasyBuilder software empowers non-experts to configure applications quickly, while advanced users can fine-tune performance in spreadsheet mode.

Buyer’s Selection Guide

When considering the Cognex IS7402-C11, buyers should take the following into account:

• Resolution Needs: The 800 × 600 resolution is ideal for medium-resolution applications. For extremely detailed inspections, higher-resolution models in the series may be preferable.

• Speed Requirements: With 100 fps capability, the IS7402-C11 is well-suited for fast production lines.

• Lighting Conditions: If integrated lighting is insufficient, external lighting can be easily integrated.

• Integration: Ensure your factory network supports Ethernet/IP or PROFINET for seamless communication.

• Environmental Demands: For dusty or wet environments, use protective lens covers to maintain IP67 protection.

Advantages for Customers

• Reduced Downtime: On-board processing reduces the risk of system failures tied to external PCs.

• High ROI: Durability, low maintenance, and long service life result in a lower total cost of ownership.

• Flexibility: Can handle both code reading and complex inspection tasks, eliminating the need for multiple devices.

• Future-Proofing: With software upgrades, the IS7402-C11 remains compatible with evolving vision requirements.

Ordering Information

• Product Name: Cognex IS7402-C11 Industrial Smart Camera

• Series: In-Sight 7000

• Part Number: IS7402-C11

Conclusion

The Cognex IS7402-C11 Industrial Camera represents a powerful, compact, and durable solution for modern machine vision applications. Combining fast image acquisition, advanced Cognex algorithms, flexible connectivity, and industrial-grade design, it is built to meet the demands of industries where precision and reliability are critical.

From automotive to electronics, pharmaceuticals to logistics, the IS7402-C11 enables manufacturers to achieve consistent quality assurance, improved efficiency, and compliance with industry standards. Its combination of rugged construction, integrated intelligence, and ease of deployment makes it a standout choice for businesses seeking to enhance their automation capabilities.

By investing in the Cognex IS7402-C11, buyers gain not only a cutting-edge vision system but also the confidence of long-term reliability and performance, backed by Cognex’s expertise in industrial vision technology.