Copeland ZF18K4E-TF5-261 Scroll Compressor — In-Depth Product Overview
Introduction
The Copeland ZF18K4E-TF5-261 Scroll Compressor is designed for commercial refrigeration, air conditioning, and industrial applications that require dependable, efficient cooling. As part of Copeland's renowned range of scroll compressors, this 6HP unit offers a balance of high performance, low energy consumption, and quiet operation. The ZF18K4E-TF5-261 is an ideal choice for businesses and industries that require reliable refrigeration, particularly in environments such as supermarkets, industrial plants, HVAC systems, and more.
Copeland’s reputation for delivering advanced, reliable, and energy-efficient compressors is embodied in the ZF18K4E-TF5-261. This compressor is built to meet the demands of today’s fast-paced and energy-conscious industries, providing users with a high-performing, long-lasting solution.
Key Features and Benefits
1. High Energy Efficiency
The ZF18K4E-TF5-261 scroll compressor is designed to optimize energy consumption, resulting in lower operational costs. This is particularly important in commercial refrigeration and HVAC systems where consistent cooling is required over long periods. The compressor helps reduce overall energy consumption, which directly impacts the bottom line for businesses in energy-intensive industries.
2. Quiet Operation
One of the standout features of the ZF18K4E-TF5-261 is its ability to operate quietly. Thanks to the inherent design of the scroll mechanism, the compressor produces less noise and vibration than conventional piston compressors. This makes it suitable for use in noise-sensitive environments like retail stores, office buildings, and residential complexes, where excessive noise can be disruptive.
3. Durability and Longevity
Built with high-quality materials, the ZF18K4E-TF5-261 is engineered for long-term performance. Its robust construction ensures reliability even under continuous, heavy-duty operations. The compressor is designed to withstand frequent start-up and stop cycles, making it an excellent choice for systems that operate 24/7, such as refrigeration units in supermarkets or industrial cooling systems.
4. Flexible Refrigerant Compatibility
The ZF18K4E-TF5-261 is designed to be compatible with a variety of refrigerants, including R134A, R407C, R404A, and R22. This versatility ensures that the compressor can be used in different systems and is adaptable to future refrigerant changes, as the industry moves toward more environmentally friendly refrigerants.
5. Reduced Maintenance
Copeland’s scroll compressors are known for their low-maintenance requirements. The ZF18K4E-TF5-261 is built with advanced sealing technology and fewer moving parts than piston compressors, which helps reduce the risk of mechanical failure. The result is less frequent maintenance and a lower total cost of ownership.
6. Compact Design
Despite its 6HP capacity, the ZF18K4E-TF5-261 features a compact design that allows for flexible installation in tight spaces. This makes it a great option for refrigeration units, HVAC systems, and other applications where space is at a premium. The efficient use of space allows for easier integration into various systems without sacrificing performance.
7. High Reliability
The ZF18K4E-TF5-261 is designed to handle both low and high-load conditions with ease, ensuring that your refrigeration or HVAC system operates consistently and reliably under varying demands. Its high tolerance to harsh conditions and reliable performance make it an excellent choice for both commercial and industrial applications.
Technical Specifications
The following table provides the key technical specifications for the Copeland ZF18K4E-TF5-261 Scroll Compressor:
Specification |
Details |
Manufacturer |
Copeland (Emerson) |
Product Type |
Scroll Compressor |
Model Number |
ZF18K4E-TF5-261 |
Compressor Type |
Scroll |
Motor Power |
6HP (4.5 kW) |
Cooling Capacity (kW) |
8.0 – 12.5 (depending on application) |
Power Input (kW) |
5.6 – 7.3 |
Operating Pressure |
Max. 30 bar |
Evaporating Temperature |
-10°C to +7°C |
Condenser Temperature |
40°C |
Refrigerant Compatibility |
R134A, R407C, R404A, R22 |
Motor Type |
3-phase induction motor |
Nominal Voltage |
400V ±10% |
Current (A) |
10.0 – 19.0 |
Sound Pressure (dB(A)) |
65 – 70 dB(A) |
Weight (kg) |
Approx. 78 kg |
Dimensions (L x W x H) |
460 x 510 x 740 mm |
Oil Charge (L) |
3.2 |
Suction and Discharge Size |
7/8 inch (suction), 7/8 inch (discharge) |
Applications
The Copeland ZF18K4E-TF5-261 is a versatile compressor used across a range of commercial and industrial applications. Here are some of the areas where this compressor excels:
1. Supermarket Refrigeration
The ZF18K4E-TF5-261 is ideal for refrigeration systems in supermarkets, where maintaining temperature consistency is crucial. Whether it's for display cases, walk-in coolers, or large refrigerated storage units, the compressor offers reliable cooling with high efficiency.
2. Cold Storage and Warehouses
In cold storage facilities, where large quantities of perishable goods need to be maintained at low temperatures, the ZF18K4E-TF5-261 delivers efficient performance with reduced energy costs. Its robust design ensures that it can handle the demands of continuous operation.
3. Industrial Refrigeration
This compressor is perfect for industrial refrigeration systems that require high-performance cooling for manufacturing processes, such as in chemical plants, food production facilities, and ice-making plants.
4. HVAC Systems
The ZF18K4E-TF5-261 is also used in commercial HVAC systems, providing efficient cooling and heating. Its compact size and reliable performance make it suitable for use in air conditioning systems for large office buildings, hotels, and warehouses.
5. Marine Applications
For refrigeration in marine environments, such as on ships or offshore platforms, the ZF18K4E-TF5-261 offers the durability, efficiency, and compact design needed to operate effectively in challenging conditions.
Advantages and Benefits
Several factors make the ZF18K4E-TF5-261 the ideal choice for many industrial and commercial applications:
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Energy Efficiency: It reduces operational costs by optimizing energy usage without sacrificing performance, making it a great choice for energy-conscious businesses.
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Low Noise: Its quiet operation ensures that noise pollution is minimized, making it perfect for installations where quiet performance is necessary.
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Long Service Life: Built for durability, it can withstand continuous, heavy-duty operation, offering reliable performance over the long term.
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Easy Maintenance: Fewer moving parts and advanced sealing reduce the need for frequent servicing, leading to lower maintenance costs.
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Wide Refrigerant Compatibility: With its flexibility in refrigerant options, it can be used in both old and new systems, providing a future-proof solution.
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Compact Design: Its smaller size allows for easier installation in tight spaces, helping save on valuable real estate in commercial and industrial systems.
Maintenance and Serviceability
While the ZF18K4E-TF5-261 is designed to be low-maintenance, regular servicing will help ensure that it runs at optimal efficiency throughout its service life. Some key maintenance tips include:
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Refrigerant Levels: Regular checks should be performed to ensure that refrigerant levels are within the recommended range.
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Oil Inspection and Replacement: The oil level should be monitored and replaced as needed to ensure that the compressor operates smoothly.
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Pressure and Temperature Monitoring: Checking system pressures and temperatures will help identify any issues early and prevent failure.
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Regular Cleaning: Keep the compressor and surrounding components free from debris to reduce wear and maintain efficiency.
Copeland’s extensive service network ensures that spare parts and expert advice are easily accessible, minimizing downtime and ensuring that the compressor continues to operate at peak performance.
Environmental Considerations
The ZF18K4E-TF5-261 is designed to operate with environmentally friendly refrigerants such as R407C, R134A, and R404A. This helps businesses comply with environmental regulations regarding refrigerant use and global warming potential (GWP). Its energy-efficient design also reduces electricity consumption, contributing to a lower carbon footprint.
Conclusion
The Copeland ZF18K4E-TF5-261 Scroll Compressor offers a combination of reliability, energy efficiency, and quiet operation, making it an ideal solution for commercial and industrial refrigeration and HVAC applications. Whether used in supermarkets, cold storage, industrial refrigeration, or air conditioning systems, this 6HP compressor provides consistent, energy-efficient performance.
With its durable design, flexible refrigerant compatibility, and low maintenance requirements, the ZF18K4E-TF5-261 ensures that businesses benefit from a long-lasting, cost-effective solution to their cooling needs. The compressor’s high efficiency and quiet operation, combined with Copeland’s reputation for quality, make it an excellent investment for businesses aiming to reduce costs and improve system performance.
