Copeland ZF18K4E-TF5-961 Scroll Compressor — In-Depth Product Overview
Introduction
The Copeland ZF18K4E-TF5-961 Scroll Compressor is a high-performance compressor designed for use in commercial refrigeration, air conditioning, and industrial applications. Known for its energy efficiency, quiet operation, and long-lasting durability, this 6HP compressor is ideal for systems that require reliable and consistent cooling, such as refrigeration systems in supermarkets, industrial cooling applications, and HVAC systems.
Copeland, a leader in the field of refrigeration and HVAC solutions, has engineered the ZF18K4E-TF5-961 to offer optimal performance while minimizing energy consumption and maximizing reliability. Whether it’s used for food preservation, climate control, or industrial cooling, this compressor provides businesses with a high-performing and energy-efficient solution to meet their cooling needs.
Key Features and Benefits
1. Energy Efficiency
The ZF18K4E-TF5-961 scroll compressor is built for high efficiency, delivering optimal performance with minimal energy consumption. In industries where energy costs represent a significant portion of operational expenses, the ZF18K4E-TF5-961 helps businesses reduce their energy bills and improve overall system efficiency. Its advanced scroll technology optimizes refrigerant flow, ensuring that energy use is minimized while maintaining high cooling output.
2. Quiet Operation
Noise reduction is a critical factor in many environments, especially in areas where customers or employees need a comfortable and quiet atmosphere. The ZF18K4E-TF5-961 uses scroll compressor technology that inherently reduces vibrations and operational noise. As a result, it operates quietly, making it ideal for noise-sensitive environments such as supermarkets, office buildings, and residential settings.
3. Durability and Reliability
Designed for continuous operation, the ZF18K4E-TF5-961 is known for its rugged construction and long service life. It can withstand the stresses of heavy-duty refrigeration and HVAC applications, ensuring reliable performance even under demanding conditions. The compressor’s sturdy build reduces the risk of downtime, offering businesses a long-term solution with fewer maintenance interruptions.
4. Wide Refrigerant Compatibility
The ZF18K4E-TF5-961 is compatible with a variety of refrigerants, including R134A, R407C, R404A, and R22, providing flexibility across different systems. As the industry transitions to more eco-friendly refrigerants, this compressor is adaptable to the latest low-GWP refrigerants, allowing businesses to future-proof their systems.
5. Low Maintenance Requirements
One of the advantages of scroll compressors is their reduced number of moving parts compared to traditional piston compressors. This feature significantly lowers wear and tear, reducing the frequency of required maintenance. The ZF18K4E-TF5-961 is designed to operate efficiently with minimal maintenance, helping businesses reduce their downtime and maintenance costs.
6. Compact Design
Despite its 6HP capacity, the ZF18K4E-TF5-961 compressor is compact in design, allowing it to be installed in systems where space is limited. This makes it a suitable choice for refrigeration units, HVAC systems, and industrial applications that require a balance of powerful performance and space efficiency.
7. Versatile Applications
The ZF18K4E-TF5-961 is suitable for a wide range of applications, from commercial refrigeration systems to industrial cooling and HVAC systems. Its versatility makes it an excellent choice for businesses in diverse industries, from food storage and manufacturing to office buildings and retail spaces.
Technical Specifications
Below is a table summarizing the key technical specifications of the Copeland ZF18K4E-TF5-961 Scroll Compressor:
Specification |
Details |
Manufacturer |
Copeland (Emerson) |
Product Type |
Scroll Compressor |
Model Number |
ZF18K4E-TF5-961 |
Compressor Type |
Scroll |
Motor Power |
6HP (4.5 kW) |
Cooling Capacity (kW) |
8.5 to 12.0 (depending on application) |
Power Input (kW) |
5.9 to 7.4 |
Operating Pressure |
Max. 30 bar |
Evaporating Temperature |
-10°C to +5°C |
Condenser Temperature |
40°C |
Refrigerant Compatibility |
R134A, R407C, R404A, R22 |
Motor Type |
3-phase induction motor |
Nominal Voltage |
400V ±10% |
Current (A) |
12.0 to 22.0 |
Sound Pressure (dB(A)) |
65 – 70 dB(A) |
Weight (kg) |
Approx. 82 kg |
Dimensions (L x W x H) |
475 x 525 x 760 mm |
Oil Charge (L) |
3.5 |
Suction and Discharge Size |
7/8 inch (suction), 7/8 inch (discharge) |
Applications
The ZF18K4E-TF5-961 scroll compressor is versatile and suitable for a wide range of commercial and industrial applications. Some of its key uses include:
1. Supermarket Refrigeration
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The ZF18K4E-TF5-961 is ideal for supermarket refrigeration systems, including display cases, walk-in freezers, and cold storage rooms. Its high efficiency and consistent cooling performance ensure that perishable goods remain fresh while minimizing energy consumption.
2. Cold Storage and Warehouses
3. Industrial Refrigeration
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The ZF18K4E-TF5-961 is used in industrial refrigeration applications such as food processing plants, chemical plants, and ice-making facilities. Its ability to handle heavy-duty cooling needs makes it a suitable option for a range of industries that rely on temperature control to ensure product quality and safety.
4. HVAC Systems
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This compressor is widely used in commercial HVAC systems for office buildings, hotels, and residential complexes. Its quiet operation, energy efficiency, and compact design make it ideal for spaces that require efficient temperature control and noise reduction.
5. Marine and Offshore Refrigeration
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With its rugged design, the ZF18K4E-TF5-961 is well-suited for marine applications. Whether for ships, offshore platforms, or other remote locations, it provides reliable cooling for refrigeration units and air conditioning systems in harsh environments.
Advantages and Benefits
The ZF18K4E-TF5-961 offers several key advantages for various commercial and industrial applications:
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Energy Efficiency: This compressor is optimized for energy efficiency, helping businesses reduce operational costs and enhance their sustainability efforts.
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Quiet Operation: Its scroll design ensures minimal noise, making it suitable for installations where noise reduction is crucial.
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Long-lasting Durability: Built for heavy-duty use, this compressor offers long-term reliability, reducing the risk of breakdowns and system failures.
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Low Maintenance Costs: With fewer moving parts than traditional compressors, the ZF18K4E-TF5-961 requires less maintenance, reducing service costs over its lifespan.
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Versatility: Its compatibility with various refrigerants makes it adaptable to existing systems, and its compact design allows it to fit in tight spaces, offering flexible installation options.
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Environmentally Friendly: The ZF18K4E-TF5-961 is designed to work with low-GWP refrigerants, contributing to global sustainability efforts and helping businesses comply with evolving regulations.
Maintenance and Serviceability
While the ZF18K4E-TF5-961 is designed for low-maintenance operation, regular servicing is necessary to keep it running at optimal performance. Key maintenance tips include:
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Refrigerant Check: Regularly check refrigerant levels to ensure the system is charged correctly, preventing energy inefficiency and ensuring optimal cooling.
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Oil Changes: Ensure that the compressor oil is maintained at proper levels, and change the oil at recommended intervals to maintain performance.
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Monitoring Pressure and Temperature: Periodically monitor system pressures and temperatures to detect potential issues early before they lead to compressor failure.
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Clean Filters and Coils: Keeping the compressor and system components clean ensures that the compressor operates efficiently and extends its service life.
Copeland’s global service network offers support, spare parts, and expert maintenance advice, ensuring that users can keep the ZF18K4E-TF5-961 running smoothly.
Environmental Considerations
The ZF18K4E-TF5-961 scroll compressor is designed with sustainability in mind. It is compatible with low-GWP refrigerants like R407C, R134A, and R404A, making it suitable for systems aiming to meet stricter environmental standards. In addition to refrigerant compatibility, its energy-efficient design contributes to reducing overall electricity consumption, further enhancing its environmentally friendly credentials.
Conclusion
The Copeland ZF18K4E-TF5-961 Scroll Compressor provides reliable, energy-efficient, and durable performance for a wide range of commercial and industrial refrigeration and HVAC applications. With its high energy efficiency, quiet operation, and long service life, it is an excellent choice for businesses seeking to optimize their cooling systems while reducing operational costs.
This compressor’s ability to handle various refrigerants, coupled with its low-maintenance design, ensures flexibility and adaptability, making it a future-proof solution for evolving industry standards. Whether used in supermarkets, industrial cooling, HVAC systems, or marine applications, the ZF18K4E-TF5-961 stands as a trusted option for businesses aiming for efficiency, reliability, and sustainability.
