Danfoss VLT FC 302 Series FC-302P4K0T5E20H1XXXXXXSXXXXAXBXCXXXXDX Part No 131B0001 Advanced Motor Control Solution

Danfoss VLT® FC 302 Series Variable Frequency Drive (VFD): Deep Dive into Model FC-302P4K0T5E20H1XXXXXXSXXXXAXBXCXXXXDX (Part No: 131B0001)

Introduction

The Danfoss VLT® FC 302 Series is a globally recognized variable frequency drive (VFD) renowned for its adaptability, precision, and energy-saving capabilities. Tailored for motor control in industrial and commercial settings, this series bridges the gap between basic VFDs and high-end automation systems. This document focuses on the FC-302P4K0T5E20H1XXXXXXSXXXXAXBXCXXXXDX model (Part No: 131B0001), a 4.0 kW variant designed for demanding applications. Unlike its predecessor (FC-302P3K0T5E20H1), this model introduces enhanced power handling, advanced communication protocols, and expanded safety features, making it ideal for complex motor control scenarios.

Technical Specifications Table

Product Overview

The FC-302P4K0T5E20H1XXXXXXSXXXXAXBXCXXXXDX is a mid-power VFD engineered for applications requiring high dynamic performance. Its 4.0 kW rating and Flux Vector Control (FVC) mode enable precise torque regulation, making it suitable for elevators, cranes, and mixers. The model’s IP21 enclosure and extended temperature range ensure reliability in harsh environments, such as food processing plants or outdoor installations.

Key Features

1. Enhanced Control Algorithms:
   • Flux Vector Control (FVC): Provides 200% starting torque at 0.5 Hz, critical for heavy-duty loads.
   • Slip Compensation: Maintains constant speed under varying loads.
2. Safety Integration:
   • Safe Torque Off (STO): Compliant with EN ISO 13849-1 (PL e) and IEC 62061 (SIL 3).
   • Safe Stop 1 (SS1): Ensures orderly motor shutdown during emergencies.
3. Connectivity:
   • CANopen: Enables decentralized automation in machine tools.
   • EtherCAT (Optional): Supports high-speed real-time communication for Industry 4.0.
4. Energy Management:
   • Integrated Brake Chopper: Handles regenerative energy without external resistors (up to 11 kW).
   • Power Factor Correction (PFC): Reduces harmonic distortion to <5% (per IEEE 519).

Applications

The FC 302 Series (Part No: 131B0001) is versatile across industries:

1. Elevators & Escalators:
   • Smooth acceleration/deceleration for passenger comfort.
   • Emergency braking compliance with EN 81-20.
2. Food & Beverage:
   • Mixer/agitator control with washdown-ready IP66 options.
   • Refrigeration compressors requiring precise temperature bands.
3. Marine & Offshore:
   • Pump and fan control in DNV-GL-certified systems.
   • Corrosion-resistant coating for saltwater environments.
4. Textile Industry:
   • Spindle motors with <0.1% speed regulation.

Installation & Operation

Installation

• Mounting: Vertical or horizontal orientation (minimum spacing: 75 mm).
• Wiring:
  • Power terminals support cable cross-sections up to 4.0 mm².
  • Control terminals include 2 digital inputs, 1 relay output, and 1 analog input (0–10 V).

Commissioning

The FC 302 Series integrates with Danfoss’s DriveConfig software, offering:

• Auto-Tuning: Automatically detects motor parameters.
• Macro Library: Preconfigured settings for pumps, fans, and conveyors.
• Real-Time Oscilloscope: Debugs motor behavior during operation.

Maintenance & Troubleshooting

• Cooling System: Replace the fan filter every 6 months in dusty environments.
• Diagnostics: The LCD keypad displays fault history (up to 10 events) and trend logs.
• Firmware Updates: Use the DriveLink app for wireless updates via Bluetooth.

Certifications & Compliance

The FC-302P4K0T5E20H1XXXXXXSXXXXAXBXCXXXXDX meets rigorous standards:

• Marine: DNV-GL, ABS, and Lloyd’s Register approvals.
• Hazardous Locations: ATEX Zone 2 (optional).
• Environmental: WEEE and China RoHS compliance.

Optional Accessories

Enhance functionality with Danfoss’s ecosystem:

Customer Support

Danfoss offers global assistance through:

• Digital Services: Remote monitoring via Danfoss Digital Services Platform.
• Training: Certification programs for VFD maintenance.
• Warranty: 3-year standard warranty (extendable with service contracts).

Conclusion

The Danfoss VLT® FC 302 Series (Model: FC-302P4K0T5E20H1XXXXXXSXXXXAXBXCXXXXDX, Part No: 131B0001) is a mid-power VFD that combines precision, safety, and connectivity. Its Flux Vector Control, extended safety certifications, and Industry 4.0 readiness make it a cornerstone for modern motor control. Whether deployed in elevators, marine systems, or food processing lines, the FC 302 Series delivers unmatched reliability while reducing energy costs. With Danfoss’s global support ecosystem, this VFD is a future-proof investment for industries prioritizing sustainability and operational excellence.