Copeland ZR310KCE-TWD-522 Scroll Compressor — Complete Product Overview
Introduction
The Copeland ZR310KCE-TWD-522 Scroll Compressor is an advanced, high-capacity solution designed for use in large-scale refrigeration, commercial air conditioning, and industrial cooling applications. With its powerful 30HP motor, this compressor is engineered to meet the needs of high-demand systems, offering exceptional performance while minimizing energy consumption. The ZR310KCE-TWD-522 is ideal for businesses seeking a reliable and energy-efficient cooling solution that can withstand continuous-duty operation in commercial and industrial environments.
Built on Copeland’s renowned scroll technology, the ZR310KCE-TWD-522 combines efficiency, durability, and low-maintenance design to provide long-term cooling performance. In this detailed overview, we’ll examine the key features, specifications, applications, and benefits of the ZR310KCE-TWD-522, and explain why it is a preferred choice for large-scale systems that require both high performance and reliability.
Key Features and Benefits
1. High-Capacity Cooling Performance
The ZR310KCE-TWD-522 compressor is equipped with a 30HP motor that delivers a high level of cooling power, making it suitable for demanding industrial and commercial applications. Whether used in large refrigeration systems, industrial process cooling, or commercial HVAC systems, this compressor is designed to provide consistent, efficient cooling in systems that require high capacity. The compressor is capable of handling large cooling loads, ensuring that temperature control remains stable even under fluctuating conditions.
2. Energy-Efficiency for Long-Term Savings
Energy consumption is a major concern for businesses operating large cooling systems. The ZR310KCE-TWD-522 is engineered with energy efficiency in mind. Its advanced scroll technology minimizes internal friction and optimizes refrigerant flow, resulting in reduced energy consumption. As energy costs continue to rise, the ZR310KCE-TWD-522 helps businesses reduce operational expenses by maintaining high cooling output while consuming less power. This efficiency translates into long-term savings, making it a cost-effective solution for businesses in need of continuous, high-performance cooling.
3. Quiet and Low-Vibration Operation
The ZR310KCE-TWD-522 is designed to operate quietly and with minimal vibration, a feature that is crucial for applications in noise-sensitive environments. The compressor’s scroll design inherently reduces noise and mechanical vibrations compared to traditional piston compressors. This feature is beneficial in settings such as office buildings, malls, and retail spaces where maintaining a quiet and comfortable environment is important. Additionally, the reduced vibrations help prevent mechanical stress on surrounding components, contributing to the longevity of the entire system.
4. Reliability and Durability
The ZR310KCE-TWD-522 is built to handle demanding applications and continuous-duty operation. Its rugged construction ensures that it performs reliably in harsh environments, providing businesses with consistent performance over extended periods. This compressor is particularly useful in industrial refrigeration, large-scale HVAC systems, and process cooling, where downtime can lead to significant losses. The robust design and high-quality materials used in the ZR310KCE-TWD-522 guarantee long-lasting performance, reducing the need for frequent repairs and replacements.
5. Low Maintenance Requirements
The ZR310KCE-TWD-522 is designed with fewer moving parts than traditional compressors, which reduces wear and tear and minimizes the need for maintenance. This low-maintenance design is especially important for businesses looking to reduce operational downtime and service costs. The ZR310KCE-TWD-522 requires minimal attention beyond routine inspections and maintenance, contributing to a more cost-effective and efficient cooling system over time.
6. Flexibility in Refrigerant Compatibility
The ZR310KCE-TWD-522 is compatible with a variety of refrigerants, including R134A and R407C, offering flexibility for businesses operating with different refrigerants or looking to upgrade their systems to comply with new refrigerant regulations. This refrigerant compatibility ensures that the ZR310KCE-TWD-522 can be integrated into existing systems or used in new installations that require specific refrigerants to meet environmental standards. The compressor’s ability to adapt to different refrigerants makes it a versatile option for a wide range of applications.
7. Compact and Space-Saving Design
Despite its high 30HP capacity, the ZR310KCE-TWD-522 features a compact design that allows for easy installation in systems with limited space. Whether used in large commercial refrigeration systems or industrial process cooling applications, its space-saving design ensures that businesses can maximize the use of available space. The compact size also makes it easier to install and integrate into existing systems, reducing the need for complex modifications or additional equipment.
Technical Specifications
Below is a detailed summary of the Copeland ZR310KCE-TWD-522 Scroll Compressor technical specifications:
Specification |
Details |
Manufacturer |
Copeland (Emerson) |
Product Type |
Scroll Compressor |
Model Number |
ZR310KCE-TWD-522 |
Compressor Type |
Scroll |
Motor Power |
30HP (22.4 kW) |
Cooling Capacity (kW) |
50.0 to 60.0 (depending on application) |
Power Input (kW) |
27.5 to 33.0 |
Operating Pressure |
Max. 30 bar |
Evaporating Temperature |
-10°C to +5°C |
Condenser Temperature |
40°C |
Refrigerant Compatibility |
R134A, R407C |
Motor Type |
3-phase induction motor |
Nominal Voltage |
200-230V/380V/460V; 60 Hz, 3-phase |
Current (A) |
50.0 – 63.0 |
Sound Pressure (dB(A)) |
75 – 80 dB(A) |
Weight (kg) |
Approx. 350 kg |
Dimensions (L x W x H) |
800 x 900 x 1300 mm |
Oil Charge (L) |
10.0 |
Suction and Discharge Size |
2 1/8 inch (suction), 2 1/8 inch (discharge) |
Applications
The Copeland ZR310KCE-TWD-522 Scroll Compressor is designed for a broad range of commercial, industrial, and HVAC applications where high-capacity, energy-efficient cooling is required:
1. Commercial Refrigeration
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The ZR310KCE-TWD-522 is perfect for large commercial refrigeration systems, such as those found in supermarkets, cold storage facilities, and food distribution centers. Its high cooling capacity ensures that perishable goods are kept at optimal temperatures while minimizing energy consumption.
2. Industrial Refrigeration
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In industrial refrigeration applications, such as food processing plants, chemical storage, and pharmaceutical storage, the ZR310KCE-TWD-522 provides the necessary cooling to keep temperature-sensitive products within the required range. Its reliable performance and energy-efficient operation make it a preferred choice for large-scale refrigeration systems.
3. HVAC Systems
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The ZR310KCE-TWD-522 is also used in large HVAC systems for office buildings, hotels, shopping malls, and other commercial spaces. Its high capacity and energy-efficient design ensure that the HVAC system operates efficiently, maintaining a comfortable environment for building occupants.
4. Process Cooling
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In industries such as automotive, electronics, and pharmaceuticals, the ZR310KCE-TWD-522 provides precise and reliable cooling for process applications. It helps maintain optimal temperatures for manufacturing and production processes, ensuring that products meet quality standards.
Advantages and Benefits
The ZR310KCE-TWD-522 offers several key advantages:
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Energy Efficiency: The compressor reduces energy consumption while maintaining high performance, leading to significant savings in energy costs.
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Quiet Operation: Thanks to its scroll design, the ZR310KCE-TWD-522 operates quietly, making it ideal for noise-sensitive environments.
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Reliability: Built to withstand continuous-duty operation, this compressor provides long-lasting performance, reducing the risk of downtime and system failures.
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Low Maintenance: The compressor’s fewer moving parts reduce wear and tear, leading to reduced maintenance costs and extended service life.
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Flexibility: Compatible with a range of refrigerants, the ZR310KCE-TWD-522 can be used in various systems, offering flexibility for businesses with diverse cooling needs.
Maintenance and Serviceability
To ensure optimal performance, regular maintenance is essential. Key maintenance tasks include:
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Refrigerant Monitoring: Check refrigerant levels regularly to ensure the compressor operates efficiently and effectively.
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Oil Monitoring: Monitor oil levels and replace oil periodically to prevent internal friction and ensure smooth operation.
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System Monitoring: Keep an eye on system pressure, temperature, and vibration levels to detect potential issues early.
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Routine Inspections: Perform regular inspections to identify any wear or damage that may affect the compressor’s performance.
Copeland’s global network of service centers ensures that businesses can easily access parts and expert support for maintenance and repairs.
Environmental Considerations
The ZR310KCE-TWD-522 is designed with sustainability in mind. It is compatible with low-GWP refrigerants like R134A and R407C, which are more environmentally friendly than traditional refrigerants. Its energy-efficient operation also helps reduce electricity consumption, lowering overall carbon emissions and supporting businesses in their efforts to meet sustainability goals.
Conclusion
The Copeland ZR310KCE-TWD-522 Scroll Compressor offers a high-performance, energy-efficient solution for large-scale commercial refrigeration, HVAC systems, and industrial cooling applications. Its 30HP motor, energy-saving design, and quiet operation make it the ideal choice for businesses that require reliable, high-capacity cooling.
With its low-maintenance requirements, robust design, and refrigerant flexibility, the ZR310KCE-TWD-522 delivers long-term performance, reducing operational costs and improving system efficiency. Whether used for refrigeration, HVAC, or process cooling, the ZR310KCE-TWD-522 is a trusted and valuable asset for businesses looking to optimize their cooling systems and reduce energy consumption.
